Innovation of Product Post Covid-19
Individually wrapped hot cups are an ideal alternative to using glasses that are breakable and require cleaning. These are a sealed, sanitary solution for self-service beverages. The clear plastic wrap allows the consumer to see a printed message or brand on the inside cup. The individually wrapped cup is available for customers interested in a compostable* option.
Product Details
- Sizes fit most standard in-room coffee machines
- Custom printing available
- Available in stock Carte Blanc™ and ecotainer™ designs
- The ecotainer™ individually wrapped cup is available for customers interested in a compostable* option.
Modern Manufacturing Complex
The production complex of our company was designed and built according to our specifications and in accordance with the requirements of international standards for the production of food packaging. Across an area of over 10 000 sqm. there is the location of warehouses, shops and office space. With an annual production volume in excess of 10,000 tons of cardboard, our company is an SME manufacturer, which provides the “golden middle” between the flexibility of a small company and the reliability of a larger manufacturer.
Safety
We are taking all possible precautions against COVID-19 at our production line. Workers are equipped with gloves and masks. Strict medical examination before shift, regular desinfection. You can be assured, that our products are safely to use.
Technological Capabilities
BLPCPL is a full-cycle manufacturer: from printing on paper to molding of finished products. This allows us to ensure the minimum timescales & lead times, and quality at every stage of production. A variety of printing equipment allows us to create designs of any complexity. A molding equipment with a capacity of up to 200 units of production per minute. Automatic packaging ensures the safety of our products.
Ecology and Safety
To produce disposable tableware, we only use cellulose raw materials, certified for food contact, from reliable European suppliers. Paper is produced only from the renewable forests. Printing inks have a low migration level and do not penetrate to food or beverages. All our materials comply with the regulations of European Union and the USA for production of materials which are in contact with the food products. All our production waste is recycled and is used for the production of packaging that is not in contact with food.
Quality
Various Test are been conducted before the Paper Reel is been taken for Printing & Punching:
- GSM of the Paper
- Peel Test
- Busting Factor Test
- Viscosity Test (Water-Based Food Grade INK)
We use various type of technology like Hot-Air, Ultrasonic & Heating technology to seal the side seam of the paper cup. This ensures the tightness of the seam and the absence of traces of adhesions.
Usually, on inexpensive glass making machines, the bottom of the cup is sealed using the ‘rollers’. This technology cannot guarantee the tightness of the bottom of the paper cup. We use the technology of ‘sliding stations’. Tightness is achieved by uniformly pressing the entire circumference of the bottom of the cup.
We perform quality control every hour. If we detect a defect, then all products produced since the last successful test are rejected. Thus, a possibility of delivering a faulty product to a customer is reduced to zero. To ensure the accuracy of this process, a date & time of production and a serial number are printed on the Master Shipper.
Raw Material
- Poly-extruded cup stock, for hygienic dispensing of hot and cold beverages. Operability on offset and flexo printing machines. Food grade quality of inks. Odour free cups.
- Food grade (meets FDA 176.170 & 176.180 requirements)
- Avoids set-off while printing. Vibrant, true-life colour reproduction Efficiently works on cup forming machines of all makes
- BRC Global Standard Certified
Product packaging & Technical Specification
4 oZ to 8.25 OZ
10 oZ to 32 OZ
Terms And Conditions for Completing Purchase Orders
Minimum volume of purchase order for paper cups
The minimum purchase order for paper cups with a custom print is 100000 units / size.
For orders up to 100000 units cups are printed in CMYK technology. For orders of 250000 units and more we use CMYK or PANTONE.
Requirements for graphic design
The client should provide materials for the design of the cup prepared in Corel or Adobe Illustrator (curves design).
Designs prepared by the client on a die-cut of a cup will not be accepted for printing. All designs are prepared by the Vendor based on material provided by and agreed with the client.
File formats
- Photoshop, Illustrator, Corel Draw
- Digital images CMYK (NOT RGB).
- File formats .cdr, .psd, .tiff, .eps or .ai
- Resolution 300 dpi, dimensions up to 100%
- A file should be created in a rectangular shape, prepared with curves in sizes relevant to the template; the gluing rim for the wrapper, logo or printed text should be considered.
Colours
- Colours should correspond with CMYK or Pantone®.
- The use of RGB colours is not recommended (if delivered designs are in RGB colours, the final print quality may not satisfy the client’s expectations).
- In files for purchase orders up to 100000 cups Pantone® colours should be converted to CMYK.
Fonts
- Conversion to curves – curves cover all font files
- Target colour – samples
- Clients can send us a sample printout.
- Design should be printed on calibrated equipment.
Marketing
We use surplus cups as product samples or photograph them for our portfolio. If you do not accept this, please notify us in writing when placing your purchase order.
Copyrights
The client is responsible for the lawful use of brand colours, names and symbols printed on the cups. When using registered names, symbols, colours or trademarks, the client shall obtain the permission of relevant copyright holders, indicating their company as the client and Blue Lotus Paper Cups Pvt Ltd. Survey no 352/1,Naroli Village, Silvassa – 396235 U.T of Dadra & Nagar Haveli India as the producer.
Terms of payment
Express orders completed in 5 working Days – 100% prepayment.
Standard orders – 60% prepayment, or if there is a signed agreement – according to the terms of payment specified in this agreement.
The remaining due amount is to be paid not later than 5 business days after the client has received an electronic notification (e-mail) about the product being ready.
Terms and conditions for the completion of purchase orders
Express orders for 100000 and 150000 cups are completed within 5 (on business days) following the receipt of prepayment and acceptance of design. Acceptance of design should be sent before 12:00 on a business day.
Time of delivery: 5 Days (on business days) in India.
Orders up to 300000 units are completed within 4 weeks after the receipt of the design accepted by the client and prepayment.
Orders over 300000 units are completed within 5 weeks.