Pre Engineered Building Systems

Our PEB steel buildings are engineered with precision, manufactured in a controlled factory environment, and tailored to suit specific operational requirements. Using advanced design and prefabrication methods, every structure is produced with consistent quality, accurate detailing, and full compatibility across all building components. Once fabricated, the components are shipped to the site with clear identification as per erection drawings, enabling quick, streamlined assembly and minimizing on-site work. With flexible design options, faster construction cycles, and long-term durability, Astal Structures provides dependable, high-performance steel building solutions that support efficiency and growth across a wide range of applications.

Primary Frame System The primary frame is the backbone of a PEB structure. It is constructed using I-beams or tapered built-up sections, which are specially engineered to carry the entire building’s vertical and horizontal loads. These include dead loads (weight of the structure itself), live loads (occupants, equipment), and environmental forces like wind and snow. Each element—columns and rafters—is designed using advanced CAD and structural analysis software to ensure: Maximum load-bearing strength Material optimization for reduced cost Customization based on span, height, and roof pitch The primary framing provides the skeletal support needed to hold up the roof, sidewalls, and attached components securely. Types of Standard Frame Tapered Column Clear Span Multi Span I Multi Span II Multi Span III Lean To Multi Gable (MG) I / II Clear Span with Crane (Bracket & Beam) Mono Slope Rafter System Builtup Curved Frame Arched Multi Span Multi Span I with Crane (Bracket | Beam) & Mezzannine Secondary Members The secondary framing system supports the overall stability of the structure and helps distribute loads from the roofing and walls to the primary frame. These members include: Purlins: Horizontal beams supporting the roof sheets Girts: Horizontal beams attached to wall cladding Eave struts: Positioned at the roof and wall junction, providing support and shape These components: Provide lateral support to prevent buckling of the primary frame Act as fixing points for roof and wall panels Improve the overall rigidity and durability of the structure Made from lightweight yet strong cold-formed steel, secondary members are essential for structural balance and wind resistance. Roofing and Cladding Roof and wall panels in a PEB are made from high-quality materials like galvanized steel sheets, color-coated panels, or sandwich panels (with insulation cores like EPS or PU). These serve as the building’s envelope, protecting it from external elements. Advantages of PEB roofing and cladding: Corrosion resistance due to protective coatings Thermal insulation (in the case of sandwich panels) Lightweight, reducing structural load Quick and easy installation, reducing construction time These panels come in a variety of profiles, colors, and finishes, allowing both aesthetic and functional customization. Accessories PEBs are highly versatile and can be customized with a wide range of accessories to enhance functionality, comfort, and operational efficiency. These include: Skylights – for natural lighting Turbo ventilators and ridge vents – for airflow and temperature control Canopies and overhangs – for weather protection at entry points Mezzanine floors – for office space or storage within the building Rainwater gutters and downspouts – for drainage and water management Doors, windows, and louvers – for utility access and air circulation These elements are pre-fabricated and installed during the erection process, ensuring smooth integration into the overall structure.

Faster Construction Time PEBs are fabricated in a controlled factory setup using pre-designed and pre-cut components, which makes on-site assembly quick and efficient. With minimal labor and streamlined installation, projects can be completed up to 50 percent faster than conventional concrete or brick structures — a huge advantage for time-sensitive operations and rapid expansions. Cost-Effective Precise fabrication reduces material waste, while faster assembly lowers labor and overhead costs. Shorter timelines also cut financing and project management expenses. Since PEBs are lighter, they often require smaller foundations, adding further savings. Altogether, they deliver strong long-term value and higher ROI for industrial and commercial users. High Strength-to-Weight Ratio Steel’s impressive strength-to-weight ratio allows PEBs to support large spans without internal columns, ideal for warehouses, showrooms, and industrial units. The lighter structure reduces foundation loads while still offering strong resistance to wind, seismic forces, and other environmental stresses. Minimal Maintenance PEBs need very little upkeep thanks to corrosion-resistant coatings, termite-proof materials, and fire-resistant finishes. Roofing and cladding systems are built for long-term durability, often backed by warranties of 15–25 years. Routine inspections and occasional touch-ups are usually all that’s required. Eco-Friendly Construction Off-site fabrication cuts down site disturbance and reduces construction waste. Steel — the main material — is recyclable and supports sustainable design. PEBs also make it easy to integrate green features like solar panels, rainwater harvesting, and high-efficiency insulation, further reducing environmental impact. Flexible Expansion PEBs are modular, making future growth simple and cost-effective. Additional bays can be added horizontally, multi-story extensions can be planned in advance, and interiors can be reconfigured without major structural changes. This adaptability makes PEBs ideal for businesses expecting operational expansion.

Industrial Sector Manufacturing units Warehouses Workshops Cold storage units Commercial Sector Malls and showrooms Office buildings Retail stores Exhibition centers Institutional And Infrastructure Schools and universities Airport terminals Sports complexes Railway stations Residential Sector (Modern Adoption) Villas with steel frames Modular housing units Workshops Farmhouses and weekend homes

Astal Structures follows a systematic approach from design to delivery: Design & Engineering Every building begins with structural calculations, load analysis, and detailed software-based planning to ensure safety and efficiency. Factory Fabrication Components are manufactured in a controlled environment with strict quality checks, pre-cut and pre-drilled for seamless assembly. Transportation & On-Site Erection Labeled components are delivered to the site for quick assembly using bolted connections, minimizing welding and on-site labor. Finishing & Customization Optional add-ons such as insulation, mezzanine floors, ventilation systems, crane runways, and canopies can be incorporated to meet unique requirements.

Astal Structures follows a systematic approach from design to delivery: Manufacturing Expertise & Capacity Advanced fabrication facilities and experienced engineering teams. Quality Standards & Certifications Rigorous quality control ensures reliable performance. End-to-End PEB Solutions Comprehensive services from design and fabrication to delivery and erection. Portfolio & Client Satisfaction Proven track record across industrial, commercial, and institutional projects.

Everything you need to know about Astal Structures’ solutions, quality, and workflow. What is a pre engineered building system? A pre engineered building system is a steel building solution where all components are designed and fabricated in a factory and assembled on site. This approach improves quality control, reduces construction time, and lowers overall project cost. Where are PEB systems commonly used? PEB systems are widely used in warehouses, factories, logistics centers, industrial sheds, commercial buildings, and large span structures. How long does it take to construct a PEB building? Depending on size and complexity, PEB buildings are typically completed 30 to 50 percent faster than conventional RCC buildings. Are PEB buildings cost effective? Yes. Reduced material wastage, faster execution, and lower labor costs make PEB buildings more economical over their lifecycle. Can PEB buildings be customized? PEB buildings can be fully customized for span, height, crane loads, ventilation, insulation, and future expansion needs.