SPINNING
High quality production begins with the selection of the finest raw materials and the state-of-the-art production facilities with the latest machineries. We spin Organic Grade A & BCI Cotton grown by farmers in Gujarat, Andhra and Maharashtra in a sustainable way, which combines traditional innovation and modern scientific practices. These high quality cotton fibres are processed with the latest machineries from Japan and India to produce yarns and fabrics of the highest quality standards.
We have an installed capacity of 20,000 spindles delivering eleven tons of yarn a day which is certified by the Control Union Certifications for Organic OCS 100 and GOTS.
KNITTING
Our Knitting division is equipped with machinery from Unitex Singapore. World renowned for their high precision circular knitting machines. With a current production capacity of 12,000 Kgs of fabric per day and is certified by the Control Union Certifications for Organic OCS 100 and GOTS..
DYEING
Our Dyeing facility uses the latest Low Liquor Air Flow machinery manufactured by THEN, Germany with an automated chemical dosing system that discharges very low effluent and demands minimal human interference during the process. We have an installed capacity of 10,000 kgs of fabric per day. The water treatment plant situated at our facility is complete with chemical, biological, oxidization a four stage reverse osmosis and evaporator features, enables us to function as a Zero Discharge and a C2C Gold Facility™.
EMBROIDERY
Our automated embroidery machines are made in Tajima, Japan equipped with different aspects of Embroidery such as cording, roping, sequins, boring and mirror work that significantly enhances and embellishes the garments. In addition, Applique Laser Cutting Machine and SEIT Laser Bridge enables multitasking of applique and embroidery. Machineries for Studs, stones and bead work are all in house
PRINTING
Our printing division is equipped with automated M&R printing machines from the United States. Particularly the Alpha 8 which is M&Rʼs exciting new take on the oval shaped press. It has the capacity to produce 18 different colours simultaneously
GARMENTING
We have an installed capacity of 20 million garments per year enabled by 3600 machines. Our team is 6000+ strong and growing, producing sustainable knitted garments that cover the entire gamut of the fashion spectrum for men, women, kids & infants.
DESIGN STUDIO
“Our Design Studio consisting of a team of 22 members and is equipped withlatest CAD & Trend Software. Our R&D helps generate new fabrics both wi th natural and recycled fibers is equipped with 3D rendering to enable fitting approvals. We create in house collection across all categories for all seasons.”
MATERIAL HEALTH
Knowing the chemical ingredients of every material in a product and optimizing towards safer materials.
Identifying materials as either biological or technical nutrients
Understand how chemical hazards combine with likely exposures to determine potential negative impacts to human health and the environment
MATERIAL RE-UTILIZATION
Designing products made with materials that come from and can safely return to nature or industry.
Maximize the percentage of rapidly renewable materials or recycled content used in a product
Maximize the percentage of materials that can be safely reused. recycled, or composted at the product's end of use
Designate your product as technical (can safely return to industry) and/or biological (can safely return to nature)
RENEWABLE ENERGY & CARBON FOOTPRINT
Envisioning a future in which all manufacturing is powered by 100% clean renewable energy.
Source renewable electricity and outset carbon emissions for the product's final manufacturing stage
WATER STEWARDSHIP
WATER STEWARDSHIP
Manage clean water as a precious resource and an essential human right.
Address local geographic and industry water impacts at each manufacturing facility.
Identify. assess, and optimize any industrial chemicals in a facilitys effluent.
SOCIAL FAIRNESS
Design operations to honor all people and natural systems auected by the creation. use, disposal or reuse of a product
Use globally recognized resources to conduct self-assessments to identify local and supply chain issues and third-party audits to assure optimal conditions.
Make a positive difference in the lives of employees and the local community.
GREEN INITIATIVE
Global fashion houses play a significant role in influencing the social and environmental impacts of garment manufacturers. The environmental and social stewardship strategies employed by these fashion houses fitter down the supply chain. They become the de-facto processes of their respective garment manufacturers. In support of and affirming the global fashion industrys progress from fast to sustainable fashion.
We at Cotton Blossom conduct our manufacturing adhering to a precise framework for strategic and sustainable development. This is robustly applied across every stage of our manufacturing -from sourcing our raw materials to processing, production and packaging.
SKILL DEVELOPMENT
We have partnered with Government of India via Rural Training and skill Development Scheme (DDUGKY) to recruit women and men from remote and underdeveloped parts of the country and immerse them through an intensive 3 month training program that provides them with the necessary skills and confidence to be a successful and valuable worker in the Garment Industry. We plan to train and employ over 10,000 women by year end 2020
WOMEN EMPOWERMENT
Behind every successful woman is herself: From its inception Cotton Blossom as an organization has consistently had womenʼs empowerment as one of its fundamental priorities. We started with recruiting women from smaller towns and cities within our state and have now progressed to other states like Orissa, Jharkhand and the North Eastern states. Currently 80% of our work force comprises of women