Heat Treatment
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Job Work
**Case Hardening -**
• Liquid Nitriding (Tuffriding) & Nitro Carburising
• Oxidising
• Gas Carburising
• Carbo (Nitriding)
• Induction Hardnening
• Gas Nitriding & Nitro Carburising
**Hardening**-
• Tempering, Austempering
**Stress Relieving**
**Annealing**
**Normalising**
**Manufacturer, Supplier of Heat Treatment Equipments Furnaces & Fixtures**
Quench Polish Quench (QPQ) Hardening / Coating Services
QPQ is a specialized type of nitrocarburizing case hardening that increases corrosion resistance. It is sometimes known by the brand name of Tufftride, Tenifer or Melonite. Three steps are involved: nitrocarburize ("quench"), polish, and post-oxidize ("quench"). ... corrosion resistance. lubricity.
Common applications of the process
- piston rods of shock absorbers
- cylinders and rods for hydraulic systems
- pumps
- axles
- spindles and valves
Properties required in a workpiece
- Wear resistance.
- Corrosion resistance
- Lubricity
- Fatigue strength
Thermal Flattening Treatment / Services
Thermal Heat Flattening Treatment / Services Treatment, flattening and Coating Line (FCL)and our setup is situated in Pune, Maharashtra, India.
Thermal Heat Flattening Treatment / Services and Ovality Correction are processes where parts are subjected to pressure during a stress relieving or temper operation for the purpose of improving the overall flatness and ovality of ring shaped parts. Parts can be flattened up.
Liquid Nitriding
Our process is non-pollutive, sulphar accelerated at low temperature (570 + 100 C ).
It is an ideal process to improve the resistance of ferrous materials to wear, seizure, corrosion & fatigue. For a specified period of time of soaking of components in bath, produces a compound zone of 10-25 microns & nitrogen diffusion layer of 0.2-0.6mm. It advantageously replaces shallow depth case hardening & carburising.
Applications
- Camshafts, Bushes, Rocker Shafts, Tappets, Shafts, Oil/Fuel & Water Feed Pumps, Gears, Spindles, Bearings, Cylinder Liners, Sprockets, Guides, Cages, Valves, Rocker Arms, Slides, Crankshafts, Valve Guides, Shafts, Flanges, Pins, Tools, Dies, Sheet Metal Parts, Machine Parts, Stainless Steel Components, Cast Iron Items, Transmission Parts and Any Ferrous Material.
Oxidising
The oxidising process has been developed to further improve corrosion <br>resistance of ferrous material previously liquid nitrated. The process is carried out at 425 + 250 C, provides a pleasing black colour. This process can replace hard chrome in number of applications. This process eliminates problems like peel off, hydrogen embrittlement & non uniform plating thickness.
Carbo - Nitriding
It is a modified form of gas carburising. In this Process the nitrogen diffuses into the steel<br>simultaneously with carbon. Carbonitrided case has better hardenability & wear resistance than carbunised case.
For many applications, carbonitriding the less expensive steel will provide properties equivalent to those obtained in gas carburised alloy steels. Steel Commonly carbo-nitrided includes those in the 1000, 1100, 1200, 1300, 1500, 4000, 4100, 4600, 5100, 6100, 8600 & 8700 AISI series of low carbon steels.<br>Medium carbon or alloy steels are often carbo-nitrided to provide better wear resistance than conventional hardening. Case depth in carbo-nitriding is limited to 0.3 to 0.7 mm.
Gas-Carburising
• Furnace is having Oxygen probe & Milli-volt Controller facility to control surface carbon accurately.
• It is also having facility for nitrogen purging & ammonia dissociation unit for gas nitriding.
Centerless Polishing
•Abrasive Belt Size 100MM X 2000 MM.<br>• Rubber Contact Wheel Size 250 MM Ø X 100 MM<br>• Regulating Wheel Size 225 MM Ø X 100 MM<br>• Hindustan Make 5.00 HP Main Motor<br>• IC Bauer Make 0.50HP Geared Motor
• Siemens D O L Starters<br>• All the slides are precision hand scraped
• Capacity from 5MM to 100MM Ø tubes & upto 23MM Ø rods.
Quality And Testing Equipment
Micro Hardness Tester
of Matsuzawa Seiki Co. Ltd., Japan Having a load range of 10, 25, 50, 100, 200, 300, 500, 1000 gms (dial switching) with 100, 400, 1000 x magnification.
Rockwell Superficial Hardness Tester
( Model : TSM Fine ) having a Rockwell load range of 60, 100 150 kg And Superficial load range of 15, 30, 45 kg.
Vickers cum Brinell Hardness Tester
Load Range : 5kg-187.5kg
Hot Mounting Machine
Glass Magnifier
Chemical Laboratory
Checking of Cynate, Carbonate & Cynide % of bath by titration.
Metallurgical Microscope
attached to the computer for checking Micro- Structure And Case Depth. The required image can be freezed, captured And send through Email to the customer.
Micro Hardness Tester
of Omnitech Ltd., Japan Having a load range of 10, 25, 50, 100, 200, 300, 500, 1000 gms (dial switching) with 100, 400, 1000 x magnification.
Baincut Abrasive Auto Cutting Machine
Bainmount
(Auto Hot Mounting Press)
Bainpol Auto polisher Machine
Micro Vickers Hardness tester
(Japan make-Matsuzawa)
Features : LOAD RANGE 10,25,50,100,200, 300,500,1000 GMS WITH DIAL SWITCHING MAGNIFICATION 100 X , 400 X
Semi Auto Micro Vickers Hardness tester (Omnitech)
Features : LOAD RANGE 10,25,50,100,200, 300,500,1000 GMS WITH DIAL SWITCHING MAGNIFICATION 100 X , 400 X
Micro-Hardness Tester
Micro-Hardness Tester & Microscope With Compuer Attachment
• Microstryctyre Cab be Vuewed & Image Can be Captured & Printed or Sebd IT on TC Customer With Magnifications
• 100,400,1000 X
SCADA
All Furfnaces Are Connected To Computer Through SCADA For Recording Time And Temp, CP During Proccess For Monitoring Process Parameter..