Investment Casting

At , we manufacture Investment Castings weight of single piece casting 40 Kg. ideally (having facility & technical capabilities to cast up to 120 Kg). We are equipped with 47 nos. of high tech wax injection presses, state of art shelling area having environment control with respect to temperature, humidity and 3 nos. of auto clave for de-waxing. Our Melting and Heat treatment shops are equipped with: Four 250 kW and One 550 kW medium frequency induction furnace with varying crucible of 50 kg (1 nos), 150 kg (2 nos), 250 kg (9 nos.), 750 kgs (1 nos) and one medium frequency Vacuum melting for type VIM-IC 1 E-BP, Equiaxed Bottom Pour, designed for turbine wheels and orthopaedic implants. Our Heat treatment shop is equipped with two electrically heated, Batch type, size: W 1500mm x D 1200mm x H 750mm, one PNG fired batch type (maximum temperature attained is 1250 Degree Centigrade) having loading capacity of 1000 kgs and two Electrically heated, Batch type having loading capacity of 250 kgs. All Heat treatment furnaces are monitored by SCADA base software for real trends of different zone for individual furnace. Entire operations are running with ORACLE base customized foundry software, which is unique for our process. 90% of production capacity is utilizing for manufacturing of Valves & Pumps castings viz 3 pc, 2 pc & Single pc ball valve, Top entry ball valve, Plug, Diaphragm, Swing check, Safety relief, Dual plate check valve, Trunnion mounted ball valve (TMBV), Soft seated, Knife gate, Pneumatic, Steam trap, Butterfly, Non Return, Gate, Globe valve, Pressure transmitter, Transducer, Actuator, Slurry pumps, Dairy pumps, Chemical handling pump, Submersible pumps, Screw pump, Diaphragm pump & castings for sea water handling and used in RO process etc. Whereas 10% of productions is utilizing for general engineering, orthopaedic implants and turbine wheels. Composition we cast are Ferrous alloys, low & high alloys, steel, stainless steel including duplex steel, all air melt Nickel, Nickel alloys and selected Non Ferrous alloys and selected Nickel base vacuum melting alloys.