Sugar
We have successfully completed 23 sugar plants of turnkey and Co-Generation
Hallmark engineering is a house for single window solution to most modern
energy efficient fully automated sugar plants and sugar refineries. Services
for a sugar project are offered right from concept to commissioning. While
designing the plant most modern and future perfected user friendly technologies
are integrated. High efficiency cane mining engineering practices and energy
efficient boiling house coupled with high performing single drum boilers contribute
to most effective use of raw material and topnotch end products complying to market demand.
Turnkey Sugar Plant
Presently we are designing and setting up a sugar plant with a capacity of 7500 TCD with 35 Mw Co-Generation along with four more projects.
Process House Design
With worldwide thrust on energy saving, we have especially designed highly efficient equipments in the process-house to ensure most judicious use of thermal, mechanical and electrical energy. Entire saving here contributes to saving in bagasse consumption facilitating production of extra power and thereby extra revenue generation. We also have designed and supplied plants for production of refined sugar in Conjunction with plantation white sugar with the option of switching over from one to another, as per market requirements.
Cane Mill
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Cogeneration
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Full Sugar Plant
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Refineries
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Distillery
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Jaggery
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Khandsari Natural making sugar
We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills
Turnkey Solutions for sugar plants and refineries
Despite David against Goliath scenario in the international market, we are always agile and ready to take challenges to prove our mettle on this platform because we know deep down that our sincerity, dedication towards work, state of the art technology will never let us down in delivering the right solutions to our customers. Our Single Drum boilers are designed for Express Delivery, Efficient
performance and long life cycle with Least Maintenance and Down Time. Every time we have set a new bar of excellence in sugar and co-gen industry. Continuing our envious success in international market, we are executing one of the world’s largest Biomass fired, travelling grate Boiler of 250 TPH Capacity working at Steam pressure of 67 Bar at 500 degree celcius for Ruampol Biopower Compay Ltd. in Thailand.
The success story has another endeavor under execution, the Mill of size (φ) 55‘’ x Length 110’’ for the world’s largest Sugar Factory Kaset Thai International Sugar Corporation Public Company Limited, Thailand. This mill will be the largest ever designed, manufactured and executed in India.
Instrumentation
Integrated Instrumentation and automation system
Hallmark has developed DCS based automation solution for entire sugar plant from cane unloading to sugar packaging inclusive of:
Automation and central control of entire milling operations
Automation and control of Boilers
Fully Automated power evacuation systems for cogeneration
Auto PH control system
Auto juice flow stabilization
Auto level control of evaporators
Automation of batch and continuous pans and condensers and
Auto vapor stabilization system
Integration of these automated systems not only enhance performance efficiencies but also reduce dependence on manual operations which are prone to errors.