Bearing Component & Bushes

We are pleased to inform you that we are manufacturing all type of baring component inner ring, outer ring. we have complete manufacturing process for high volume production of bearing components with each process quality inspection, as per product drawing and specification, all types of process formats to check all specification of every process to maintain quality.

we make work order for manufacturing products, also we have job card with the details of work process, machining and measurement instruction for all product to maintain quality. Also we have in process inspection and final inspection report to check with drawing specification. Process Flow Chart for all types of bearing component manufacturing as given below

Step 1 Accepted Raw material as per standard in form of tube / pipe Step 2 RM issue against work order for Mfg. Step 3 Parting and OD Turning as per the product drawing on Automatic Parting and turning machine. Step 4 In process inspection to check width and OD of the product as per drawings. Step 5 Face and OD Grinding on Automatic Face and OD grinding machine as per the product drawing. Step 6 In process inspection to check face and OD in sequence as per drawing. Step 7 All other production steps of Outer ring, Inner ring like Bore, Track, Radius, Seal Groove, Chamfer etc., as per drawing on Automatic Turning Machine line which comes with 8 nos. of machine in one line all production steps work in same time with all this different machine in line and prodcut moves automaticaly from 1st to last machine and complete the process. With Auto inspecition for operation missing and dimantion inspection with intermediate box (buffer system) for each batch as specified. So as per all above inspection, its ensure that all induvidule machine process defects will not go to the next machine and complsory regular interval inspection will indicate the process capability and machine capability. Step 8 Computerized inspection system of Mahr-Germany model no Marsurf XC-2 measuring system and Model no Marsurf M-400 for checking profile of outer od radius, outer track radius, outer seal groove, inner seal groove, inner bore radius and inner track etc., and Roughness tester machine to check roughness of Inner bore, outer OD and face of inner and outer. Step 9 Visual inspection to check material defect, dent mark, cut mark and all other abnormality. Step 10 Electromagnetic Crack Detector system for 100% components to check crect testing. Step 11 Washing and oiling Step 12 Packing and labeling for supply as per customer requirement.

Automatic Turning Line Machine with auto process of 8 nos of Machine Automatic OD grinding Machine Automatic parting and OD turning machine Automatic Face Grinding Machine Electromagnetic Crack Detector 100% VISUAL INSPECTION Computerized Inspection Machine Work Instruction Display