CLOSED DIE FORGING
KEMS GROUP has embarked on TPM journey to make its People, Product & Process to world class excellence. The focus on quality is reinforced by 5s, kaizens, poke yoke, Autonomous maintenance with stringent adherence to all pillars of TPM, as laid down by JIPM
TESTING FACILITY
- ISO 9001:2015 Certified
- IATF 16949:2016 Certified
- IBR Approved Well Known Forge.
- Optical Emission Spectrometer for Chemical testing
- Facility for Metallurgical & Mechanical testing
- NDT Facility:Eddy current tester and Die penetrant testing Magnetic Particle Inspection & Ultrasonic Flaw Detector
- Focus on Process Quality & Stage Inspection
- Inspection Based on SQA Techniques
- KAIZEN & APQP Activities to Monitor and Improve Quality and Performance
TOTAL PRODUCTIVE MAINTENANCE
KEMS GROUP has embarked on TPM journey to make its People, Product & Process to world class excellence. The focus on quality is reinforced by 5s, kaizens, poke yoke, Autonomous maintenance with stringent adherence to all pillars of TPM, as laid down by JIPM
Forging Facilities
Equipment | Nos | Forging capacity in Kg. |
Mechanical Press 4000 Ton | 1 | 30 Kg |
Mechanical Press 2500 Ton | 1 | 20 Kg |
Screw Press 1600 Ton | 1 | 6.0 Kg |
Mechanical Press 1600 Ton | 2 | 6.0 Kg |
Mechanical Press 1000 Ton | 2 | 2.0 Kg |
Hammer 6 Ton | 1 | 60 Kg |
Hammer 5 Ton | 1 | 50 Kg |
Hammer 3.5 Ton | 1 | 20 Kg |
Hammer 3 Ton | 1 | 15 Kg |
Hammer 2.5 Ton | 1 | 6.0 Kg |
Mechanical Press 1300 Ton | 2 | 4 Kg |
Screw Press 1000 Ton with Robo | 1 | 2.5 Kg |
Upsetter 6 Inch | 1 |
Upsetter 3.0 Inch | 1 |
Induction Billets Capacity | | 300 KW to 2000 Kw |
Heat Treatment Facility
Equipment | Nos | Specification |
Continuous Heat treat furnace | 4 |
Tempering Furnace | 3 |
Iso-Thermal Annealing Furnace | | 1 |
Tool Room & Die Shop | | VMC (Makino - Haas) |
Design | | D form forge simulation |
CAD/CAM | | Pro E, Unigraphics, SolidWorks |
Metallurgical Lab | | Spectroscope, Microscope, Image Analyzer |
Manufacturing Facility
Equipment | Nos |
Covered Area | 300000 Sq. Ft. |
Open Area | 66000 Sq. Ft. |
Employee | 100 Nos. |