Continuous Mixer With Compaction Table

Capacity: 3 TPH – 40 TPH A Continuous Sand Mixer is a critical component in No-Bake moulding systems, designed to ensure consistent and homogeneous mixing of sand with chemical binders and catalysts. This system enables high-quality mould and core production with precise control over material ratios and mixing consistency. The mixer is integrated with a sand gate- controlled feeding unit that delivers a uniform and continuous flow of reclaimed, fresh, or blended sand. This consistent feed rate is essential for maintaining a stable sand-to-chemical ratio throughout the mixing process. Chemical injection occurs at the mixer inlet via variable flow metering pumps, which are governed by servo-controlled variable frequency drives (VFDs). This ensures high-accuracy dosing of binders and hardeners, minimizing material wastage while maximizing binder efficiency and mould strength. The mixing chamber is engineered for efficient blending, minimizing cycle time, and producing a uniformly coated sand mix with excellent workability and improved final casting surface finish. Continuous Mixer is designed with an easily removable mixing shaft, which carries replaceable high wear-resistant mixing blades. Inside of Mixer is lined with ceramic tiles to avoid sand sticking.

Ranges from 3 ton to 40 tons / hour. Heavy duty-Robust in construction ensures vibration free operation. High chrome Mixing Blades at the feed end are tungsten carbide tipped for long life. Both sides of the Mixer door case are hinge mounted, over the full mixing area to give maximum access for easy cleaning and blade replacement. Easy access to mixing chamber. 2 way and 4 Way sand gating system for easy selection of sand for moulding. Mixer Inside lined with Ceramic tiles.

Capacity: 600×800 – 1500 x 2000 mm Our Compaction Tables are engineered specifically for No-Bake moulding lines to deliver uniform compaction of moulding sand and ensure consistent sand hardness throughout the mould. Equipped with precision vibrators that generate perfectly unidirectional vibrations—perpendicular to the compaction surface—these machines offer adjustable amplitude control to suit various casting complexities. The robust construction and fine-tuned vibration system eliminates air gaps, enhances sand-to-pattern contact, and improves overall mould integrity. Designed for seamless integration with our Continuous Sand Mixers, our compaction tables enable synchronized sand filling and compaction, resulting in improved productivity, higher moulding accuracy, and a superior casting surface finish.

Special anti-wear hard rubber spring ensures a low noise level. Compaction table size available from 600 X 800 to 1500 X 2000mm. High-efficiency pneumatic shock-absorbing devices, prevent the vibrations from being transmitted. Pressure switch stops the machine operation in case of low pressure. Available for fast loop and single station models. Custom built to suit different box sizes and weights. The vibrating table can be equipped with a VFD providing a variation in the vibrating frequency to suit the compaction to the different types and sizes of moulds as well as to the different types of binders used.

Reduction in manpower. Consistency in mould hardness. High productivity. Easy operations. Low maintenance.