Sponge Iron

The company produces the finest quality of Sponge iron through Direct Reduction Process in its Rotary Kilns. The Iron Ore & Coal is fed into the kilns operating at the desired heating temperature from the Kiln Inlet.

Direct Reduction Technology Plant The company produces the finest quality of Sponge iron through Direct Reduction Process in its Rotary Kilns. The Iron Ore & Coal is fed into the kilns operating at the desired heating temperature from the Kiln Inlet. The temperatures are gradually increased from 700 degree C to 1050 degree Celsius, in a reducing atmosphere with controlled air flow and Kiln Pressure for the reduction process, as the ore moves gradually. The hot sponge iron is transferred to the cooler for indirect cooling through water on the cooler shell and exits at a temperature of 80 degree C. The sponge iron and char are conveyed to the Product Separation Bin where Metallic Iron is separated from Dolochar through high intensity magnets. In continuation, the enthalpy of waste heat exiting the Kiln Inlet is used for converting de-mineralised water into High Pressure steam to be used for Power Generation.